DISASSEMBLY
CAUTION / NOTICE / HINT
NOTICE:
*a | Tube |
PROCEDURE
1. REMOVE FUEL SENDER GAUGE ASSEMBLY
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2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY
(a) Disengage the clamp to disconnect the fuel pump harness from the fuel suction plate sub-assembly. |
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(b) Disconnect the 2 fuel pump harness connectors.
(c) Using needle nose pliers, remove the E-ring from the fuel suction plate shaft. |
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(d) Using a screwdriver with its tip wrapped with protective tape, disengage the claw and clamp, and disconnect the fuel pump filter hose from the No. 1 fuel sub-tank. NOTICE: Do not damage the No. 1 fuel sub-tank. |
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(e) Disengage the 2 claws and remove the fuel filter from the No. 1 fuel sub-tank. NOTICE: Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube. Click here |
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(f) Remove the spring from the fuel suction plate shaft. |
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3. REMOVE FUEL PUMP FILTER
(a) Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws, and remove the fuel pump filter from the fuel filter. NOTICE:
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(b) Disengage the claw to disconnect the fuel pump harness from the fuel pump filter. NOTICE: Do not forcibly pull the fuel pump harness. HINT: If it is difficult to disconnect the terminal of the fuel pump harness from the fuel pump filter, push the terminal towards the center of the fuel pump filter while disconnecting it. |
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4. REMOVE FUEL PUMP
(a) Remove the fuel pump from the fuel filter. |
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(b) Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump. |
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(c) Remove the O-ring and fuel pump spacer from the fuel pump. NOTICE: Be careful not to damage the sealing surface. HINT: If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration. |
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