DISASSEMBLY
PROCEDURE
1. REMOVE MAGNET STARTER SWITCH ASSEMBLY
(a) Remove the nut and disconnect the field coil lead wire from terminal C. |
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(b) While holding the magnet starter switch assembly to the starter drive housing assembly, remove the 2 nuts. |
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(c) Remove the magnet starter switch assembly from the starter drive housing assembly.
2. REMOVE STARTER YOKE ASSEMBLY
(a) Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly. |
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3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY
(a) Remove the starter commutator end frame assembly from the starter yoke assembly. |
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4. REMOVE STARTER ARMATURE PLATE
(a) Remove the starter armature plate from the starter yoke assembly. |
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5. REMOVE STARTER COMMUTATOR END FRAME COVER
(a) Using a screwdriver, pry out the starter commutator end frame cover from the starter commutator end frame assembly. |
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6. REMOVE STARTER ARMATURE ASSEMBLY
(a) Secure the starter commutator end frame assembly in a vise between aluminum plates. NOTICE: Do not overtighten the vise. |
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(b) Using snap ring pliers, remove the snap ring and washer.
NOTICE:
Do not drop the starter armature assembly.
(c) Remove the starter armature assembly from the starter commutator end frame assembly.
7. REMOVE RUBBER SEAL
(a) Remove the rubber seal from the starter drive housing assembly. |
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8. REMOVE PLANETARY GEAR
(a) Remove the 3 planetary gears from the starter drive housing assembly. |
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