INSTALLATION
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING
(a) Using an air riveter or hand riveter with a nose piece, install the front door front window frame moulding with 2 new rivets.
NOTICE:
To prevent damage, when installing the front door front window frame moulding, make sure that there are enough people available to hold it securely.
HINT:
If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.
NOTICE:
*a | Riveter |
*b | Mandrel |
*c | Incorrect |
*a | Riveter |
*b | Incorrect |
*a | Riveter |
*b | Incorrect |
(b) Install the front door panel sub-assembly with the 2 bolts <A>. Torque: 32.5 N·m {331 kgf·cm, 24 ft·lbf} NOTICE: To prevent damage, when installing the front door panel sub-assembly, make sure that there are enough people available to hold it securely. |
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(c) Apply adhesive to the threads of the bolt <B>.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(d) Install the bolt <B>.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
(e) Using a brush, apply anti-rust coating to the front door hinge assembly as shown in the illustration. |
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(f) Connect each connector.
(g) Engage each clamp.
2. INSTALL COWL SIDE TRIM BOARD
Click here
3. INSTALL FRONT DOOR SCUFF PLATE
w/o Rear No. 2 Seat: Click here
w/ Rear No. 2 Seat: Click here
4. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING
(a) Engage the guide of the front door upper window frame moulding to the door frame.
(b) Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 6 new rivets.
HINT:
If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.
NOTICE:
*a | Riveter |
*b | Mandrel |
*c | Incorrect |
*a | Riveter |
*b | Incorrect |
*a | Riveter |
*b | Incorrect |
5. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING
HINT:
When installing a new front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.
Heating Temperature Item | Temperature |
---|---|
Vehicle Body | 40 to 60°C (104 to 140°F) |
Front Door Rear Window Frame Moulding | 20 to 30°C (68 to 86°F) |
CAUTION:
*a | Heated Part |
*b | Heat Light |
NOTICE:
Do not heat the vehicle body or front door rear window frame moulding excessively.
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Remove any double-sided tape from the vehicle body.
(3) Wipe off any tape adhesive residue with cleaner.
(b) Install a new front door rear window frame moulding. (1) Using a heat light, heat the vehicle body and front door rear window frame moulding. (2) Remove the release paper from the new front door rear window frame moulding. HINT: After removing the release paper, keep the exposed adhesive free from foreign matter. (3) Engage the guide and clip and attach the double-sided tape and caulking sponge to install the front door rear window frame moulding. HINT: Press the front door rear window frame moulding firmly to install it. |
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6. CONNECT FRONT DOOR WEATHERSTRIP
(a) Engage the 9 clips and connect the front door weatherstrip.
7. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY
Click here
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