Lexus RX (RX 350L, RX450h) 2016-2024 Repair Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: When performing learning using the Techstream.

Click here

Disconnect cable from negative battery terminal

Memorize steering angle neutral point

Lane Control System

Pre-collision system

Intelligent clearance sonar system*1

Lighting system (w/ Automatic Headlight Beam Level Control System)

Parking assist monitor system

Panoramic view monitor system

Initialize back door lock

Power door lock control system

Reset back door close position

Power Back Door System (w/ Outside Door Control Switch)

Replacement of ECM

Vehicle Identification Number (VIN) registration

MIL comes on

ECU Communication ID Registration (Immobiliser system)

Engine start function

Perform code registration (Immobiliser system)

  • Wireless door lock control system
  • Smart access system with push-button start
  • Engine start function
  • Steering lock system
  • Telematics system

  • Replacement of camshaft (for intake or exhaust camshaft)
  • Replacement of camshaft timing gear assembly
  • Replacement of camshaft timing exhaust gear assembly
  • Replacement of fuel injector assembly (for port injection)
  • Replacement of fuel injector assembly (for direct injection)
  • Replacement of fuel pump assembly (for high pressure side)
  • Replacement of ignition coil assembly
  • Air leaks from intake system
  • Gas leak from exhaust system is repaired
  • Replacement of knock control sensor

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

Replacement of automatic transaxle assembly

Perform the following procedures in the order shown:

  1. Input transaxle compensation code into ECM
  2. Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for U881E Registration:

for U881E Initialization:

for U881F Registration:

for U881F Initialization:

Replacement of ECM

(If possible, read the transaxle compensation code from the previous ECM)

Perform the following procedures in the order shown:

  1. Transfer transaxle compensation code
  2. Perform road test to allow ECM to learn

Replacement of ECM

(If impossible, read the transaxle compensation code from the previous ECM)

Perform the following procedures in the order shown:

  1. Reset transaxle compensation code
  2. Perform road test to allow ECM to learn

Front wheel alignment adjustment

Calibration

  • VSC disabled or malfunctions
  • DTCs are stored
  • Slip indicator light illuminates
  • ABS warning light illuminates

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

  • Ultrasonic sensor detection angle
  • Ultrasonic sensor detection angle registration
  • Intelligent clearance sonar system
  • Intuitive parking assist system (w/ Intelligent Clearance Sonar System)

Rear television camera assembly optical axis (Back camera position setting)

Parking assist monitor system

for Initialization:

for Calibration:

  • Parking assist ECU initialization
  • Adjust steering angle

Panoramic view monitor system

for Initialization:

for Calibration:

Initialize No. 1 headlight ECU sub-assembly LH

Lighting System (w/ Automatic Headlight Beam Level Control System)

PROCEDURE

1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

Click here

2. REMOVE ENGINE HANGERS

Click here

3. REMOVE IGNITION COIL ASSEMBLY

Click here

4. REMOVE VACUUM PUMP ASSEMBLY

Click here

5. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

Click here

6. REMOVE WIRE HARNESS CLAMP BRACKET

Click here

7. REMOVE RADIATOR PIPE CLAMP

Click here

8. REMOVE STUD BOLT

Click here

9. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1)

Click here

10. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 1)

Click here

11. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)

Click here

12. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2)

Click here

13. REMOVE VVT SENSOR (for Intake Side of Bank 1)

Click here

14. REMOVE VVT SENSOR (for Exhaust Side of Bank 1)

Click here

15. REMOVE VVT SENSOR (for Intake Side of Bank 2)

Click here

16. REMOVE VVT SENSOR (for Exhaust Side of Bank 2)

Click here

17. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

Click here

18. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH

Click here

19. REMOVE SPARK PLUG TUBE GASKET

Click here

20. REMOVE TIMING CHAIN COVER PLATE

Click here

21. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

(a) Turn the crankshaft clockwise to align the timing mark (cutout) on the crankshaft pulley with the "0" timing mark on the timing chain cover assembly.

*a

Timing Mark (Cutout)

*b

"0" Timing Mark

(b) Check that the timing marks of the camshaft timing gear assemblies are aligned with the timing marks of the camshaft bearing caps as shown in the illustration.

HINT:

If the marks are not aligned, turn the crankshaft again to align the marks.

*A

for Bank 2

*B

for Bank 1

*a

Timing Mark

*b

Paint Mark

(c) Place paint marks on the timing marks and sprockets of each camshaft timing gear assembly and on the links of the chain sub-assembly.

HINT:

Be sure to place the paint marks on 2 links of the chain sub-assembly and on the sprockets of the camshaft timing gear assemblies at the locations of the timing marks of the camshaft timing gear assemblies.

22. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

(a) Turn the crankshaft approximately 30° counterclockwise so that there is some slack in the chain sub-assembly.

HINT:

This prevents the valves and pistons from interfering with each other.

(b) Align the hole in the lever of the No. 1 chain tensioner assembly with the hole in the tensioner body as shown in the illustration, and then insert a pin with a diameter of 1.0 mm (0.0394 in.) into the hole.

NOTICE:

Check that the pin is locked.

*a

Lever Hole

*b

Tensioner Hole

*c

Pin

(c) Turn the crankshaft clockwise to align the timing mark (cutout) on the crankshaft pulley with the "0" timing mark on the timing chain cover assembly.

*a

Timing Mark (Cutout)

*b

"0" Timing Mark

(d) Remove the 2 bolts and No. 1 chain tensioner assembly from the cylinder head sub-assembly.

NOTICE:

Do not drop the No. 1 chain tensioner assembly or bolts into the timing chain cover assembly.

23. DISCONNECT CHAIN SUB-ASSEMBLY (for Bank 1)

(a) Turn the crankshaft clockwise until it is in the position shown in the illustration so that there is some slack in the chain sub-assembly between the banks.

CAUTION:

As the camshafts turn suddenly, do not touch the camshafts or camshaft timing gears.

HINT:

When turning the crankshaft, engine oil may spray out of the oil holes.

(b) Turn the crankshaft clockwise until it is in the position shown in the illustration so that the chain sub-assembly can be removed easily.

HINT:

When turning the crankshaft, engine oil may spray out of the oil holes.

*a

5 to 10°

(c) Remove the chain sub-assembly from the sprocket of the camshaft timing gear assembly and set it on the camshaft timing gear assembly.

CAUTION:

As the camshaft may turn suddenly and pinch your fingers when the chain sub-assembly is removed, pinch the chain sub-assembly and lift it upward to remove it from the sprocket.

24. SEPARATE NO. 2 CHAIN TENSIONER ASSEMBLY

(a) Remove the bolt of the No. 2 chain tensioner assembly.

25. REMOVE CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 1)

(a) Hold the hexagonal portion of the camshaft with a wrench and remove the camshaft timing gear bolt from the camshaft timing gear assembly.

*a

Hold

Turn

NOTICE:

  • Be careful not to damage the camshaft, camshaft housing sub-assembly or spark plug tube with the wrench.
  • If the camshaft timing gear bolt has been struck or dropped, replace it.

26. REMOVE CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 1)

(a) Hold the hexagonal portion of the No. 2 camshaft with a wrench and remove the camshaft timing gear bolt from the camshaft timing exhaust gear assembly.

NOTICE:

  • Be careful not to damage the camshaft, camshaft housing sub-assembly or spark plug tube with the wrench.
  • If the camshaft timing gear bolt has been struck or dropped, replace it.

*a

Hold

Turn

27. REMOVE CAMSHAFT BEARING CAP (for Bank 1)

(a) Slide the camshaft timing gear assembly and camshaft timing exhaust gear assembly as shown in the illustration.

(b) Remove the bolts and camshaft bearing caps in the order shown in the illustration. Immediately after removing a camshaft bearing cap, install replacement bolts and washers in the order shown in the illustration.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • Do not install the camshaft bearing caps when installing replacement bolts and washers.
  • Be sure to follow the numerical order when performing this procedure.
  • Do not allow replacement bolts or washers to contact the camshaft.
  • Do not drop replacement bolts or washers into the cylinder head sub-assembly.

HINT:

  • Arrange the removed parts so that they can be reinstalled in their original locations.
  • Part number for replacement bolts: 91551-F0850 (9 bolts)
  • Part number for replacement washers: 90201-12028 (18 washers)

*a

Replacement Bolt and Washer

*b

Part Removal

*c

Replacement Bolt and Washer Installation

28. REMOVE NO. 2 CAMSHAFT

(a) While lifting up the camshaft timing exhaust gear assembly, remove the No. 2 chain tensioner assembly.

(b) Lift up the rear of the No. 2 camshaft so that it is at an angle.

(c) Pull the No. 2 camshaft as shown in the illustration to remove it from the camshaft timing exhaust gear assembly.

29. REMOVE CAMSHAFT

(a) Lift up the rear of the camshaft so that it is at an angle.

(b) Pull the camshaft as shown in the illustration to remove it from the camshaft timing gear assembly.

30. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY (for Bank 1)

(a) Remove the camshaft timing exhaust gear assembly.

31. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY (for Bank 1)

(a) Remove the camshaft timing gear assembly and No. 2 chain sub-assembly.

NOTICE:

Do not drop the chain sub-assembly into the gap between the engine and timing chain cover assembly.

(b) Suspend the chain sub-assembly with a string or equivalent.

32. DISCONNECT CHAIN SUB-ASSEMBLY (for Bank 2)

(a) Turn the crankshaft counterclockwise to align the timing mark (cutout) on the crankshaft pulley with the "0" timing mark on the timing chain cover assembly.

*a

Timing Mark (Cutout)

*b

"0" Timing Mark

(b) Remove the chain sub-assembly from the sprocket of the camshaft timing gear assembly and set it on the camshaft timing gear assembly.

CAUTION:

As the camshaft may turn suddenly and pinch your fingers when the chain sub-assembly is removed, pinch the chain sub-assembly and lift it upward to remove it from the sprocket.

33. SEPARATE NO. 3 CHAIN TENSIONER ASSEMBLY

(a) Remove the bolt of the No. 3 chain tensioner assembly.

34. REMOVE CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 2)

(a) Hold the hexagonal portion of the No. 3 camshaft sub-assembly with a wrench and remove the camshaft timing gear bolt from the camshaft timing gear assembly.

*a

Hold

Turn

NOTICE:

  • Be careful not to damage the No. 3 camshaft sub-assembly, camshaft housing sub-assembly LH or spark plug tube with the wrench.
  • If the camshaft timing gear bolt has been struck or dropped, replace it.

35. REMOVE CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 2)

(a) Hold the hexagonal portion of the No. 4 camshaft sub-assembly with a wrench and remove the camshaft timing gear bolt from the camshaft timing exhaust gear assembly.

*a

Hold

Turn

NOTICE:

  • Be careful not to damage the No. 4 camshaft sub-assembly, camshaft housing sub-assembly LH or spark plug tube with the wrench.
  • If the camshaft timing gear bolt has been struck or dropped, replace it.

36. REMOVE CAMSHAFT BEARING CAP (for Bank 2)

(a) Slide the camshaft timing gear assembly and camshaft timing exhaust gear assembly as shown in the illustration.

(b) Remove the bolts and camshaft bearing caps in the order shown in the illustration. Immediately after removing a camshaft bearing cap, install replacement bolts and washers in the order shown in the illustration.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • Do not install the camshaft bearing caps when installing replacement bolts and washers.
  • Be sure to follow the numerical order when performing this procedure.
  • Do not allow replacement bolts or washers to contact the camshaft.
  • Do not drop replacement bolts or washers into the cylinder head LH.

HINT:

  • Arrange the removed parts so that they can be reinstalled in their original locations.
  • Part number for replacement bolts: 91551-F0850 (8 bolts)
  • Part number for replacement washers: 90201-12028 (16 washers)

*a

Replacement Bolt and Washer

*b

Part Removal

*c

Replacement Bolt and Washer Installation

37. REMOVE NO. 4 CAMSHAFT SUB-ASSEMBLY

(a) While lifting up the camshaft timing exhaust gear assembly, remove the No. 3 chain tensioner assembly.

(b) Lift up the rear of the No. 4 camshaft sub-assembly so that it is at an angle.

(c) Pull the No. 4 camshaft sub-assembly as shown in the illustration to remove it from the camshaft timing exhaust gear assembly.

38. REMOVE NO. 3 CAMSHAFT SUB-ASSEMBLY

(a) Lift up the rear of the No. 3 camshaft sub-assembly so that it is at an angle.

(b) Pull the No. 3 camshaft sub-assembly as shown in the illustration to remove it from the camshaft timing gear assembly.

39. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY (for Bank 2)

(a) Remove the camshaft timing exhaust gear assembly.

40. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY (for Bank 2)

(a) Remove the camshaft timing gear assembly and No. 2 chain sub-assembly.

NOTICE:

Do not drop the chain sub-assembly into the gap between the engine and timing chain cover assembly.

(b) Suspend the chain sub-assembly with a string or equivalent.

    Components
    COMPONENTS ILLUSTRATION *1 RADIATOR PIPE CLAMP *2 WIRE HARNESS CLAMP BRACKET *3 VACUUM PUMP ASSEMBLY *4 IGNITION COIL ASSEMBLY *5 ENGINE OIL LEVEL DIPSTICK GUIDE *6 ENGIN ...

    Installation
    INSTALLATION PROCEDURE 1. SET NO. 1 CYLINDER TO TDC (COMPRESSION) (a) Confirm that the timing mark (cutout) on the crankshaft pulley is aligned with the "0" timing mark of the timing chain cover as ...

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