REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR DRIVE END FRAME BEARING
(a) Using SST and a press, install a new generator drive end frame bearing. SST: 09950-60010 09951-00470 SST: 09950-70010 09951-07100 |
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(b) Fit the tabs of the retainer plate into the cutouts of the generator drive end frame to install the retainer plate. |
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(c) Using a T20 "TORX" socket wrench, install the 4 screws.
Torque:
3.5 N·m {36 kgf·cm, 31 in·lbf}
2. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the generator drive end frame on the generator pulley with clutch.
(b) Install the generator rotor assembly to the generator drive end frame. |
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(c) Install the generator coil assembly with the 4 bolts. Torque: 5.0 N·m {51 kgf·cm, 44 in·lbf} |
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3. INSTALL GENERATOR REGULATOR ASSEMBLY
(a) While pushing the 2 brushes into the generator regulator assembly, insert a 1.0 mm (0.0394 in.) pin into the generator regulator assembly as shown in the illustration. |
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(b) Push down the generator regulator assembly cover and secure the 2 brushes as shown in the illustration.
*a | Pin (1.0 mm) |
![]() | Brush |
![]() | Generator Regulator Assembly Cover |
![]() | Push down |
![]() | Pull out |
(c) Pull out the pin from the generator regulator assembly.
(d) Install the generator regulator assembly to the generator coil assembly with the 2 bolts and stud bolt. Torque: 4.3 N·m {44 kgf·cm, 38 in·lbf} |
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(e) Push in the generator regulator assembly cover as shown in the illustration.
![]() | Push in |
4. INSTALL GENERATOR REAR END COVER
(a) Install the generator rear end cover to the generator assembly with the 2 nuts. Torque: 3.3 N·m {34 kgf·cm, 29 in·lbf} |
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5. INSTALL GENERATOR PULLEY WITH CLUTCH
(a) Secure the generator assembly in a vise between aluminum plates.
(b) Temporarily install the generator pulley with clutch to the rotor shaft.
(c) Fit SST to the generator pulley with clutch. SST: 09820-30010 |
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(d) Fit a T50 "TORX" socket wrench into the rotor shaft end. |
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(e) Tighten the generator pulley with clutch by turning SST as shown in the illustration. Torque: Specified tightening torque : 78.5 N·m {800 kgf·cm, 58 ft·lbf} NOTICE:
HINT:
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(f) Remove SST and the T50 "TORX" socket wrench from the generator pulley with clutch.
(g) Check that the generator pulley with clutch rotates smoothly.
(h) Remove the generator assembly from the vise.
6. INSTALL GENERATOR PULLEY CAP
(a) Install a new generator pulley cap to the generator pulley with clutch.
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