Lexus RX (RX 350L, RX450h) 2016-2024 Repair Manual: Reassembly

Lexus RX (RX 350L, RX450h) 2016-2024 Repair Manual / Vehicle Exterior / Exterior Panels / Trim / Front Bumper / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL FRONT BUMPER SIDE RETAINER LH

(a) Engage the claw as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

(b) Engage the clip as shown in the illustration.

(c) Install the front bumper side retainer LH with the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

2. INSTALL FRONT BUMPER SIDE RETAINER RH

HINT:

Use the same procedure as for the LH side.

3. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

(a) Install the front bumper reinforcement sub-assembly with the 6 bolts.

Torque:

35 N·m {357 kgf·cm, 26 ft·lbf}

(b) Install the 2 clips.

(c) Engage the 3 clamps.

4. INSTALL FRONT BUMPER ENERGY ABSORBER

(a) Install the front bumper energy absorber as shown in the illustration.

Install in this Direction

5. INSTALL FRONT BUMPER GUARD (except F-Sport)

(a) Engage the 4 guides and 6 claws.

(b) Install the front bumper guard with the 4 clips.

6. INSTALL FRONT BUMPER GUARD COVER LH (except F-Sport)

(a) Engage the 3 guides and 4 claws.

(b) Install the 2 clips.

(c) Install the front bumper guard cover LH with the 3 screws and clip.

Screw

Clip

7. INSTALL FRONT BUMPER GUARD COVER RH (except F-Sport)

HINT:

Use the same procedure as for the LH side.

8. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY (for F-Sport)

(a) Engage the 8 guides and 10 claws.

(b) Install the 8 clips.

(c) Install the front bumper extension sub-assembly with the 2 screws and 2 clips.

Screw

Clip

9. INSTALL FRONT BUMPER SIDE MOULDING LH (for F-Sport)

(a) Engage the 2 claws.

(b) Install the front bumper side moulding LH with the 2 screws.

10. INSTALL FRONT BUMPER SIDE MOULDING RH (for F-Sport)

HINT:

Use the same procedure as for the LH side.

11. INSTALL NO. 2 RADIATOR GRILLE MOULDING

(a) Engage the 7 clips.

(b) Install the No. 2 radiator grille moulding with the screw.

12. INSTALL NO. 1 RADIATOR GRILLE MOULDING

(a) Engage the 2 clips and 10 claws.

(b) Install the No. 1 radiator grille moulding with the 2 screws.

13. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

(a) Engage the 10 guides and 10 clips.

(b) Install the radiator grille sub-assembly with the 12 screws and 2 clips.

14. INSTALL INNER RADIATOR GRILLE

(a) Engage the 7 guides and 3 claws.

(b) Install the inner radiator grille with the 7 screws and 2 clips.

Screw

Clip

15. INSTALL HOOD TO RADIATOR GRILLE SEAL

(a) Engage the 18 clips to install the hood to radiator grille seal.

16. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

(a) Engage the guide and claw as shown in the illustration.

Install in this Direction

(b) Install the radiator grille (or front panel) emblem with 2 screws.

17. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET (except F-Sport)

(a) Engage the 2 claws as shown in the illustration.

Install in this Direction

(b) Install the front bumper extension mounting bracket with the 2 screws.

18. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET (for F-Sport)

(a) Engage the 2 claws as shown in the illustration.

Install in this Direction

(b) Install the front bumper extension mounting bracket with the 2 screws.

19. INSTALL LOWER SIDE RADIATOR GRILLE LH (except F-Sport)

(a) Engage the 5 claws to install the lower side radiator grille LH.

20. INSTALL LOWER SIDE RADIATOR GRILLE LH (for F-Sport)

(a) Engage the 3 claws.

(b) Install the lower side radiator grille LH with the 4 clips.

21. INSTALL LOWER SIDE RADIATOR GRILLE RH

HINT:

Use the same procedure as for the LH side.

22. INSTALL FRONT BUMPER HOLE COVER LH (except F-Sport)

(a) Engage the hook.

*a

Hook

(b) Engage the 5 claws to install the front bumper hole cover LH.

23. INSTALL FRONT BUMPER HOLE COVER LH (for F-Sport)

(a) Engage the hook.

*a

Hook

(b) Engage the 3 claws to install the front bumper hole cover LH.

24. INSTALL FRONT BUMPER HOLE COVER RH

HINT:

Use the same procedure as for the LH side.

25. INSTALL NO. 1 MOULDING TAPE

HINT:

  • Use the same procedure for the LH side and RH side.
  • When installing the No. 1 moulding tape, heat the front bumper assembly using a heat light.

Heating Temperature:

Item

Temperature

Front Bumper Assembly

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the front bumper assembly excessively.

(a) Clean the front bumper assembly surface.

(1) Using a heat light, heat the front bumper assembly surface.

(2) Remove the double-sided tape from the front bumper assembly.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from a new No. 1 moulding tape.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(c) Install the No. 1 moulding tape as shown in the illustration.

HINT:

Press the No. 1 moulding tape firmly to install it.

*a

Line

26. INSTALL NO. 2 WASHER BRACKET (w/ Headlight Cleaner System)

HINT:

When installing the No. 2 washer bracket, heat the front bumper assembly using a heat light.

Heating Temperature:

Item

Temperature

Front Bumper Assembly

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the front bumper assembly excessively.

(a) Clean the front bumper assembly surface.

(1) Using a heat light, heat the front bumper assembly surface.

(2) Remove the double-sided tape from the front bumper assembly.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from a new No. 2 washer bracket.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(c) Install the No. 2 washer bracket.

HINT:

Press the No. 2 washer bracket firmly to install it.

27. INSTALL NO. 1 WASHER BRACKET (w/ Headlight Cleaner System)

HINT:

Use the same procedure for the No. 2 washer bracket.

28. INSTALL HEADLIGHT CLEANER HOSE (w/ Headlight Cleaner System)

(a) Engage the 8 clamps to install the headlight cleaner hose.

29. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

Click here

30. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

HINT:

Use the same procedure as for the LH side.

31. INSTALL HEADLIGHT WASHER COVER LH (w/ Headlight Cleaner System)

Click here

32. INSTALL HEADLIGHT WASHER COVER RH (w/ Headlight Cleaner System)

HINT:

Use the same procedure as for the LH side.

33. INSTALL ULTRASONIC SENSOR CLIP (w/ Intuitive Parking Assist System)

HINT:

  • Use the same procedure for all ultrasonic sensor clips.
  • When removing the ultrasonic sensor clip, heat the front bumper assembly using a heat light.

Heating Temperature:

Item

Temperature

Front Bumper Assembly

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the front bumper assembly excessively.

(a) Clean the front bumper assembly surface.

(1) Using a heat light, heat the front bumper assembly surface.

(2) Remove the double-sided tape from the front bumper assembly.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a brush or felt, apply primer or equivalent to the ultrasonic sensor clip installation area.

Primer

(c) Remove the release paper from a new ultrasonic sensor clip.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the ultrasonic sensor clip as shown in the illustration.

HINT:

Press the ultrasonic sensor clip firmly to install it.

*a

Line

34. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System)

(a) Engage the 12 clamps to install the No. 4 engine room wire.

35. INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System)

Click here

36. INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

Click here

37. INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

Click here

38. INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)

Click here

39. INSTALL TELEVISION CAMERA WIRE (w/ Panoramic View Monitor System)

(a) Connect the connector to install the television camera wire.

40. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY

Click here

41. INSTALL CONNECTOR COVER (w/o Fog Light)

HINT:

Use the same procedure for all connector covers.

(a) Engage the clamp to install the connector cover.

42. INSTALL FRONT BUMPER HOLE COVER ASSEMBLY LH (w/o Fog Light)

(a) Install the front bumper hole cover assembly LH with the clip and 2 screws.

Clip

Screw

(b) w/ Headlight Cleaner System:

(1) Engage the clamp.

43. INSTALL FRONT BUMPER HOLE COVER ASSEMBLY RH (w/o Fog Light)

HINT:

Use the same procedure as for the LH side.

44. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

Click here

45. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

HINT:

Use the same procedure as for the LH side.

46. INSTALL FRONT BUMPER ARM HOLE COVER LH (for Type A)

(a) Engage the 3 guides.

(b) Install the front bumper arm hole cover LH with the screw and clip.

Screw

Clip

47. INSTALL FRONT BUMPER ARM HOLE COVER LH (for Type B)

(a) Engage the 3 guides.

(b) Install the front bumper arm hole cover LH with the screw and clip.

Screw

Clip
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