REMOVAL
PROCEDURE
1. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY
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2. REMOVE REAR SPOILER
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3. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH
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4. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
5. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/o Rear No. 2 Seat)
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6. REMOVE REAR WIPER MOTOR AND BRACKET ASSEMBLY (w/ Rear No. 2 Seat)
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7. REMOVE BACK DOOR GLASS SUB-ASSEMBLY
(a) Disconnect each connector and disengage each clamp.
(b) Apply protective tape to the area around the installation position of the back door glass sub-assembly on the back door panel to prevent it from being scratched.
Protective Tape |
(c) Place matchmarks on the back door glass sub-assembly and back door panel at the locations indicated in the illustration. HINT: Matchmarks are not necessary if the back door glass is not going to be reused. |
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(d) Pass a piano wire between the back door panel and back door glass sub-assembly from the interior. |
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(e) Tie both wire ends to wooden blocks or similar objects that can serve as handles.
(f) Cut the adhesive by pulling the piano wire around the back door glass.
NOTICE:
(g) Using suction cups, disengage the No. 1 back window glass spacer and No. 2 back window glass spacer and remove the back door glass sub-assembly. NOTICE:
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8. REMOVE LOWER BACK WINDOW MOULDING (w/o Rear No. 2 Seat)
(a) When reusing the back door glass:
(1) Using a scraper, remove the lower back window moulding. NOTICE:
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9. REMOVE LOWER BACK WINDOW MOULDING (w/ Rear No. 2 Seat)
(a) When reusing the back door glass:
(1) Using a scraper, remove the lower back window moulding. NOTICE:
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10. REMOVE NO. 1 BACK WINDOW GLASS SPACER (w/o Rear No. 2 Seat)
(a) When reusing the back door glass:
(1) Using a scraper, remove the No. 1 back window glass spacer. NOTICE:
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11. REMOVE NO. 2 BACK WINDOW GLASS SPACER (w/o Rear No. 2 Seat)
HINT:
Use the same procedure as for the No. 1 back window glass spacer.
12. REMOVE NO. 1 BACK WINDOW GLASS SPACER (w/ Rear No. 2 Seat)
(a) When reusing the back door glass:
(1) Using a scraper, remove the No. 1 back window glass spacer. NOTICE:
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13. REMOVE NO. 2 BACK WINDOW GLASS SPACER (w/ Rear No. 2 Seat)
HINT:
Use the same procedure as for the No. 1 back window glass spacer.
14. REMOVE BACK DOOR GLASS SPACER (w/o Rear No. 2 Seat)
(a) When reusing the back door glass:
(1) Using a scraper, remove the 4 back door glass spacers. NOTICE:
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15. REMOVE BACK DOOR GLASS SPACER (w/ Rear No. 2 Seat)
(a) When reusing the back door glass:
(1) Using a scraper, remove the 4 back door glass spacers. NOTICE:
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16. CLEAN BACK DOOR GLASS
(a) When reusing the back door glass:
(1) Using a scraper, remove any remaining adhesive residue from the back door glass. NOTICE: Be careful not to damage the back door glass. | |
(2) Clean the outer circumference of the back door glass with a non-residue solvent.
NOTICE:
17. CLEAN BACK DOOR PANEL
(a) Clean and shape the contact surfaces of the back door panel.
(1) Using a knife, cut off any excess adhesive on the contact surfaces of the back door panel as shown in the illustration.
*a | Back Door Panel |
Adhesive |
Standard Dimension:
Area | Dimension |
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a | 1.0 mm (0.0394 in.) or more |
NOTICE:
Be careful not to damage the back door panel.
HINT:
Leave as much adhesive on the back door panel as possible.
(2) Clean the contact surfaces of the back door panel with a piece of cloth saturated with non-residue solvent.
HINT:
Even if all of the adhesive has been removed, clean the back door panel.
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